Phosphate Rock Grinding Project With Raymond Mill In Egypt

Project Overview

Daswell Powder installed a phosphate rock grinding production line for a customer in Egypt. This project is designed to process phosphate rock into 75 µm and 150 µm powders, which will be used in downstream fertilizer and phosphate chemical production.

They needed a reliable, energy-efficient grinding solution to meet specific product fineness requirements. And it should ensure high production efficiency and minimal environmental impact.

Phosphate Rock Raymond Grinding Plant in Egypt 2

Customer Requirements

The customer required a grinding solution for phosphate rock, characterized by moderate hardness and low moisture content. The key requirements included:

Fineness of the finished product: 75 µm and 150 µm
Energy efficiency: Low operating costs with optimized energy consumption
Flexibility: Ability to adjust fineness within a broad range
Environmental compliance: A system that minimizes dust and ensures clean production
High reliability: The system needed to operate efficiently with minimal maintenance

Daswell Powder has rich experience in providing tailored mineral processing solutions. And we have a proven track record with Raymond mills for similar materials.

Customized Solution

Daswell designed a customized Raymond mill-based production line to meet the specific needs of the phosphate rock grinding. The Raymond DR-1280 grinding mill was selected due to its flexible discharge size range of 45-180 µm. It offered great versatility for meeting various fineness targets.

This solution was tailored to ensure that the plant could meet the customer’s requirements for both phosphate powder production and energy savings. Meanwhile, it also provided the ability to adjust particle size based on future needs.

Main Equipment Configuration

Jaw Crusher

It is used for the initial crushing of raw phosphate rock, reducing large stones into suitable sizes for downstream grinding.

Its robust structure ensures stable operation and continuous feeding for the entire production line.

Daswell jaw crusher equipment for primary crushing applications

Raymond Mill

It serves as the main grinding unit, finely grinding the crushed phosphate rock into powder.

This system provides stable performance, adjustable fineness, and high efficiency, suitable for continuous phosphate powder production.

Dust Collector System

It is responsible for collecting finished phosphate powder and capturing fine dust generated during grinding and classification

It helps reduce material loss, improve product recovery, and maintain a clean and environmentally compliant production environment.

Core Advantages of Daswell Powders Phosphate Rock Powder Grinding Plant Solution

Energy-efficient grinding: Raymond mills are ideal for phosphate rock due to their ability to handle medium-hard materials with low moisture content. This reduces energy consumption compared to alternative grinding systems.
Flexible fineness control: The DR-1280 mill supports a wide range of particle size distributions. It is adaptable to different product requirements and future changes.
Stable operation: The grinding line adopts proven technology for continuous, reliable operation, even under high-volume conditions.
Environmental performance: The system is equipped with an efficient dust collection system. It ensures compliance with local environmental regulations.

Phosphate Rock Raymond Grinding Plant in Egypt 1

Performance of Raymond Grinding Mill Plant

Consistent product quality: The plant is designed to produce fine powder with consistent particle sizes of 75 µm and 150 µm. It is essential for fertilizer and chemical applications.
High grinding efficiency: The Raymond mill has an energy-efficient design. It provides reliable, long-term performance with minimal downtime.
Low operational costs: This Raymond mill plant’s energy-saving features and optimized design help lower the overall operating costs. At the same time, the system’s durability ensures reduced maintenance.
Reliable industrial operation: The system supports long-term continuous operation. It ensures high availability for fertilizer and phosphate chemical production.

Daswell Powder’s customized phosphate rock grinding solution is designed to meet the unique requirements of the customer in Egypt. By configuring the Raymond DR-1280 grinding mill machine with other key equipment, Daswell Powder provides a comprehensive, energy-efficient, and environmentally friendly grinding system for phosphate rock.

Phosphate Rock Grinding Project with Raymond Mill in Egypt

Project Overview

Customer Requirements