Silica and Feldspar Powder Grinding Plant Upgrade in Sadat City, Egypt
Project Overview
At the end of 2012, a silica and feldspar powder manufacturer in Sadat City, Egypt, reached out to Daswell for upgrading their plant. They had purchased a ball mill plant from another supplier previously. But there were several issues with the existing system.
Their Existing Equipment
Customer Requirements
Daswell Customized Solution
After analyzing the issues and the customer’s needs, Daswell designed an upgraded silica and feldspar powder production line for them. The main equipment included:
| Equipment | Function | Purpose |
|---|---|---|
| Ball Mill Grinding Machine | Efficient and precise grinding | To grind the quartz powder according to the desired particle size, ensuring fineness |
| High-efficiency Classifier | Accurate particle size separation | To classify the quartz powder according to the desired particle size, ensuring high quality and precision |
| Dust Collection System | Optimal dust removal and minimal waste | To capture finished quartz powder well, maintain a clean working environment, and reduce material loss |
| PLC Automatic Control System | Centralized control and monitoring | To automate operations, improve efficiency, and reduce labor costs |
Process Flow
Raw Quartz Crushing → Ball Mill Grinding → Classifier → Dust Collection → Packing
Core Equipment Advantages of the Daswell Quartz Powder Processing Plant
High-Efficiency Grinding Mill
The ball mill machine can produce powders from D98, 5 to 200 microns. Our solution met the customer’s requirements by producing 150 micron, 100 micron, and 45 micron silica and feldspar powder.
Robust System Integration
The system layout was optimized to align the classifier and dust collector, minimizing energy waste. Premium components, such as Siemens motors, NSK/SKF bearings, and Schneider electric parts, ensure the durability and efficiency of the entire system.
Advanced Classifier Technology
The single-wheel classifier utilizes alumina ceramic and polyurethane blade protection. This classifying system effectively resists the abrasive effects of silica powder and ensures long-lasting performance.
Wear-Resistant Material
The discharging screens are made from a special alloy/ It is designed to withstand the abrasion from silica powder.
Reinforced contact parts ensure a longer service life, reducing maintenance needs..
Project Performance
Increased Capacity: With the Daswell Powder quartz powder ball mill grinding plant with classifier, the customer increased 200% higher production capacity. They produce 150 micron powder at 6.5 tons per hour now.
Maintenance Saving: The advanced classifier reduced maintenance costs by 70%. They do not need to repair the system frequently.
Energy Efficiency: The optimized layout and streamlined design reduced power waste, resulting in significant energy savings.
Customer Feedback
The customer said that the efficiency and reliability of the quartz powder processing plant have been highly improved. This system’s high output, precise particle control, and low maintenance needs made it an ideal solution for their silica and feldspar powder processing needs.
If you are looking for a high-yield, low-consumption, and environmentally compliant powder grinding plant, Daswell offers customized production lines designed to meet your specific needs. With proven designs, high-quality components, and tailored solutions, we ensure your grinding operation runs smoothly and efficiently.
Contact Daswell Powder now to get your own customized powder grinding plant!
