50tph Crushing Plant for Calcium Carbonate Pre-Grinding in Beni Suef, Egypt in March, 2026
Project Overview
On March 30, 2026, we completed a crushing plant commissioning for our customer in Egypt. This customer required a reliable crushing solution to process raw calcium carbonate into small pieces for further grinding preparation.
Different from the complete calcium carbonate powder production plant, this project focuses specifically on the pre-grinding crushing stage. The processed materials, which are under 3mm, will be supplied to downstream grinding facilities or used as feeding material for calcium carbonate powder production.
Project Information
Customer Requirements
The customer’s raw material is natural calcium carbonate with large feed size. For the customers, who supply feed material to the grinding plant or operate grinding systems separately, this crushing process is critical. Their requirements are:
Solution Designed for Pre-grinding Size Reduction
Based on our rich experience in calcium carbonate powder grinding and coating solutions, we provided a customized crushing line to ensure stable output, uniform particle size, and efficient operation.
Daswell Powder Tech. Process Design and Equipment Configuration for Calcium Carbonate Crushing
The final product of this customized calcium carbonate crushing line is well-controlled within the required size range. It is suitable for various grinding equipment. Whether for the ring roller grinding mills, ball mills, Raymond mills, or vertical mills, the crushed material can be fed uniformly.
Working Process: Raw material → Feeding → Primary crushing → Secondary crushing → Screening → Dust collection
Main Equipment
Vibrating Feeder
Our vibrating feeding equipment ensures consistent and uniform feeding, preventing blockage. This also improves efficiency and reduces equipment wear.
Jaw Crusher
This jaw crushing machine performs excellently for primary crushing, reducing large calcium carbonate materials into smaller size for further processing. It has high crushing ratio and low maintenance.
It acts as secondary crushing equipment, producing fine material, which is suitable for pre-grinding requirements.
Vibrating Screener
The vibrating screen controls the final particle size well. Oversized material is automatically returned for re-crushing. It ensures consistent product size and stable system operation.
Dust Collector
With the dust collector, it minimizes dust emission, ensuring environmental compliance and better on-site conditions.
Advantages of This Customized Crushing Plant
Key Role of Crushing in Calcium Carbonate Processing
Daswell Powder’s crushing line plays a fundamental role in calcium carbonate processing, especially as a preparation stage before grinding. With a well-designed crushing line from Daswell Powder, customers can build a strong foundation for efficient and high-quality calcium carbonate production.
Our Expertise in Calcium Carbonate Solutions
This project focuses on a standalone crushing line for calcium carbonate pre-grinding applications. While the customer only invested in the crushing stage, our expertise covers the entire calcium carbonate powder processing line.
Daswell Powder Tech. offers you:
Whether you are building a new plant or upgrading an existing production line, we can offer flexible solutions.
Except for the calcium carbonate processing, Daswell Powder Tech. is also professional in processing quartz, silica, talc, kaolin, limestone, marble, etc.
If you have interests, just contact us to get a customized solution for your project.
